Do custom shaped products cost more than standard rectangles?

Custom shaped printing usually costs a little more than a standard rectangle because it adds a die-cutting step. A custom die cuts the material to your outline, and that extra tooling and handling shows up in the price.

• Shape complexity: simple rounded or geometric cuts cost less than intricate outlines with fine detail.
• Quantity: the die cost spreads across the run, so larger orders lower the per-unit premium.
• Product and material: thicker stocks and specialty materials take more effort to cut cleanly.

For many projects the added cost is modest, and the distinctive shape makes the piece far more memorable than a plain rectangle. Check the live per-unit pricing on the product you want before deciding.