Tobias Reed
Tobias Reed Production Knowledge Lead at 4OVER4.COM
Question

What is the minimum paper weight for die-cut printing?

Answer

There is no single fixed minimum, but die-cutting works best on cover-weight stocks rather than thin text-weight paper. Heavier stock holds a cleaner edge and keeps intricate shapes from fraying or curling.

  • Standard coated and uncoated cover weights are the usual starting point for die-cut work.
  • Thin text-weight sheets can tear along detailed cut lines and are generally avoided.
  • Thicker premium covers give the sharpest, most durable edges for complex shapes.
  • The exact stocks you can choose depend on the specific die-cut product.

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