Tobias Reed
Tobias Reed Production Knowledge Lead at 4OVER4.COM
Question

What is standard die cutting and complex die cutting?

Answer

Die cutting is the process of cutting printed material into a shape other than a standard rectangle. Printers generally sort these jobs into two buckets, and the category affects both setup and price.

TypeWhat it coversCost impact
Standard die cuttingSimple, common shapes such as rounded corners, circles, ovals, and basic geometric outlinesLower, since the shapes are routine to set up
Complex die cuttingIntricate or unusual silhouettes with fine detail, tight curves, or interior cutoutsHigher, because custom tooling and closer proofing are required
  • The more detailed the outline, the more setup it needs.
  • Interior cuts and thin protruding elements add difficulty.
  • A clean vector outline of the cut path keeps complex jobs accurate.

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