Tobias Reed Production Knowledge Lead at 4OVER4.COM
Tobias is our voice for cutting, binding and large format, built from the knowledge of our production team, with over 20 years in printing.
Question
Why do round or custom-shaped graphics cost more than square ones?
Answer
Round and custom shapes usually cost more than square or rectangular ones because they take extra work and material to produce. Straight-edged pieces can be cut in efficient stacks, while curves and custom outlines require die-cutting and generate more waste.
- Production complexity: curved and custom cuts need a die and more careful trimming than straight guillotine cuts.
- Material usage: non-rectangular shapes leave more unused paper around each piece.
- Setup: a custom outline may involve a one-time die charge.
Check your quote for the shape-specific pricing, since the added cost scales with how intricate the outline is.
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