Tobias Reed, 4OVER4 cutting, binding and large format voice (illustration)
Tobias Reed Production Knowledge Lead at 4OVER4.COM

Tobias is our voice for cutting, binding and large format, built from the knowledge of our production team, with over 20 years in printing.

Question

What paper should be used for custom folding projects?

Answer

For projects with multiple folds, reach for a text-weight paper rather than a heavy cover stock. Cover stock is stiff, and when it is folded repeatedly the coating and fibers can crack along the crease, leaving a visible white line.

  • Use text weight for multi-fold pieces: it folds cleanly and resists cracking.
  • Reserve cover stock for single folds or flat cards: its rigidity works against tight or repeated creases.
  • Score before folding: a pressed crease guides the fold and greatly reduces cracking, even on heavier stock.
  • Watch ink at the fold: dense coverage over a crease chips more easily than a light or unprinted fold line.

For complex fold layouts, it is worth having a bindery review the design before you commit to a stock.

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