Tobias Reed
Tobias Reed Production Knowledge Lead at 4OVER4.COM
Question

What paper should be used for custom folding projects?

Answer

For projects with multiple folds, reach for a text-weight paper rather than a heavy cover stock. Cover stock is stiff, and when it is folded repeatedly the coating and fibers can crack along the crease, leaving a visible white line.

  • Use text weight for multi-fold pieces: it folds cleanly and resists cracking.
  • Reserve cover stock for single folds or flat cards: its rigidity works against tight or repeated creases.
  • Score before folding: a pressed crease guides the fold and greatly reduces cracking, even on heavier stock.
  • Watch ink at the fold: dense coverage over a crease chips more easily than a light or unprinted fold line.

For complex fold layouts, it is worth having a bindery review the design before you commit to a stock.

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