Jordan Kim, 4OVER4 labels, packaging and sustainability voice (illustration)
Jordan Kim Labels, Packaging & Sustainability Editor at 4OVER4.COM

Jordan is our labels, packaging and sustainability voice, built from the knowledge of our production team, with over 20 years in printing.

Question

What type of blank t shirt works best for custom printing?

Answer

The right blank depends on your print method, but a medium-weight, smooth-surface tee is the safe default. Smooth fabric takes cleaner transfers, and the fiber content has to match your process.

Print methodRecommended blank
HTV and DTG100% ring-spun cotton, medium weight (5 to 6 oz)
SublimationAt least 65% polyester content
  • Bella+Canvas 3001 and Next Level 3600 are industry favorites for a soft hand and consistent sizing.
  • Avoid heavy texture or ribbing in the print area. Smooth fabric produces sharper transfers.
  • Ring-spun cotton feels softer and holds detail better than cheaper open-end cotton.

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