Sofia Ramirez
Sofia Ramirez Design & Templates Editor at 4OVER4.COM
Question

How does flexographic printing differ from digital printing?

Answer

The core difference is plates. Flexo prints from physical plates that must be made and mounted, while digital prints straight from the file with no plates at all. That single distinction drives cost, speed, and which jobs suit each method.

FlexographicDigital
SetupPlates plus press setupNone
Best run lengthLong (5,000+ units)Short / on-demand
Variable dataLimitedEasy
SubstratesVery wide rangeMore limited
Turnaround on small jobsSlowerFaster
  • Flexo's setup cost is spread across a big run, so per-unit price drops as volume climbs.
  • Digital skips setup entirely, which wins for small quantities and personalized pieces.

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