Jordan Kim
Jordan Kim Sustainability & Industry Editor at 4OVER4.COM
Question

Does digital printing produce less waste than offset printing?

Answer

For short runs, yes. Digital printing skips the plate-making and press setup (makeready) that offset requires, and that setup is where a lot of offset paper waste happens.

  • Makeready waste on offset jobs can run 5 to 15 percent of total paper used, mostly during setup sheets and color balancing.
  • Digital presses need no plates and almost no setup, so they can produce final, sellable prints right away.
  • That makes digital far more efficient for small and medium quantities.
  • Offset still wins on very large runs, where the per-piece cost drops once the press is dialed in and the setup waste is spread across many thousands of copies.

The greenest choice depends on quantity: digital for short runs, offset for high-volume jobs. A good printer matches the method to the job size rather than forcing every order onto one press.

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