Tobias Reed
Tobias Reed Production Knowledge Lead at 4OVER4.COM
Question

How do I set up my design file for oval die-cut printing?

Answer

Setting up an oval die-cut file is about respecting three boundaries: the trim line where the oval is cut, the bleed that extends past it, and the safe zone that keeps your content from being clipped. Start from the template for your specific oval product so those boundaries are already mapped.

  • Trim line: the exact oval where the piece is cut to shape.
  • Bleed: extend backgrounds and images at least 1/8 inch (0.125") past the trim so no white edges appear after cutting.
  • Safe zone: keep all text, logos, and key details roughly 1/8 inch inside the trim line.
  • File format: export a print-ready PDF at 300 DPI or higher in CMYK.

Because an oval curves on every side, pay special attention to the corners of your layout, where the trim pulls in the most and content is easiest to lose.

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