Question
What paper weight works best for handmade envelopes?
Answer
Paper weight sets the balance between how easily an envelope folds and how premium it feels. Lighter stock is forgiving, heavier stock looks upscale but demands more care.
| Weight | Best for | Notes |
|---|---|---|
| 20lb printer | Casual mailings | Easiest to fold, no scoring needed |
| 24lb to 32lb | Everyday correspondence | Sturdier, score if going heavier |
| 65lb to 80lb cover | Invitations, branded envelopes | Premium feel, must score fold lines first |
- Score any stock heavier than 24lb before folding to stop the surface from cracking.
- Thicker paper resists tearing and feels more substantial in hand.
- Test-fold one sheet to confirm the crease holds cleanly.
For a large, consistent run of heavyweight envelopes, professional scoring and folding gives a cleaner result than hand assembly.
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