Tobias Reed
Tobias Reed Production Knowledge Lead at 4OVER4.COM
Question

Can I mail die-cut postcards through USPS?

Answer

Mailing die-cut postcards is generally not recommended, because odd shapes can fall outside standard mail carrier machine specifications and risk damage or surcharges.

  • The issue: automated sorting equipment expects standard rectangular sizes, so die-cut edges may snag or jam.
  • Safer route: place die-cut cards inside an envelope so the mailer keeps a standard, machinable shape.
  • Verify first: contact USPS directly to confirm whether your specific die-cut design meets mailable requirements.

When in doubt, mailing a standard-shaped postcard or an enveloped die-cut card is the most reliable choice.

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