Nadia Petrov, 4OVER4 customer education voice (illustration)
Nadia Petrov Customer Education Lead at 4OVER4.COM

Nadia is our customer education voice, built from the knowledge of our production team, with over 20 years in printing.

Question

Can I mail die-cut postcards through USPS?

Answer

Mailing die-cut postcards is generally not recommended, because odd shapes can fall outside standard mail carrier machine specifications and risk damage or surcharges.

  • The issue: automated sorting equipment expects standard rectangular sizes, so die-cut edges may snag or jam.
  • Safer route: place die-cut cards inside an envelope so the mailer keeps a standard, machinable shape.
  • Verify first: contact USPS directly to confirm whether your specific die-cut design meets mailable requirements.

When in doubt, mailing a standard-shaped postcard or an enveloped die-cut card is the most reliable choice.

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