Tobias Reed, 4OVER4 cutting, binding and large format voice (illustration)
Tobias Reed Production Knowledge Lead at 4OVER4.COM

Tobias is our voice for cutting, binding and large format, built from the knowledge of our production team, with over 20 years in printing.

Question

What paper options are available for die-cut cards with handles?

Answer

Die-cut cards, especially ones with a handle, tab, or cut-out shape, need enough rigidity to keep that shape without bending or tearing. That points you toward sturdier cover-weight stocks.

  • 14pt or 16pt cover is a reliable choice so the card and any handle hold their form.
  • Coated (gloss) stock adds durability and a polished look.
  • Uncoated stock suits a natural feel or a writable surface.
  • Specialty stocks can work too, though heavier is generally better for die-cut shapes.

For an unusual shape or a load-bearing handle, a thicker cover stock is the safer bet.

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