Question
How do I decide between screen printing and vinyl for a custom order?
Answer
Choosing between screen printing and heat-applied vinyl comes down to three quick questions about your run. Work through them in order and the answer usually becomes obvious.
| Question | Lean screen printing | Lean vinyl |
|---|---|---|
| How many pieces? | Over 25 | Under 25 |
| How many colors? | Up to 4 | Over 4, gradients, photos |
| What material? | Cotton (either works) | Synthetics |
- Screen printing gets cheaper per piece as the quantity climbs.
- Vinyl handles fine detail and full-color art without cutting extra screens.
- For mixed needs, start with quantity and let color count break the tie.
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