Nadia Petrov, 4OVER4 customer education voice (illustration)
Nadia Petrov Customer Education Lead at 4OVER4.COM

Nadia is our customer education voice, built from the knowledge of our production team, with over 20 years in printing.

Question

How do I keep my envelopes from coming unglued in the mail?

Answer

Envelopes come open in transit when the seal is weak or the wrong adhesive warps the paper. A stronger, cleaner bond fixes it.

  • Use a strong glue stick or double-sided tape along every flap seam for a firm, flat seal.
  • Avoid liquid glue. It warps the paper and takes too long to set, leaving weak spots.
  • Add a backup: a wax seal or a strip of washi tape over the closure flap adds security and looks intentional.
  • Seal the corners and points, not just the center of the flap, since corners lift first.

Always test one sealed envelope before running the whole batch. Machine-sealed envelopes with a factory gum line avoid the problem altogether on larger orders.

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